Concrete Batching plant is the core equipment of modern construction industry, which consists of material storage, conveying, weighing, mixing and control system. Through the automated system, cement, aggregate (sand and gravel), water and admixtures are precisely mixed in proportion to efficiently produce concrete that meets the needs of construction projects.
It as a large, permanent facility designed for high-volume concrete production in projects like bridges, dams, highways, and large commercial or residential facilities.
Its modular design supports quick installation and flexible adjustment to meet the diversified needs from housing construction to large-scale infrastructure, which significantly improves construction efficiency and reduces manual errors.
Whether for industrial, commercial, or residential developments, Xinyu stationary concrete mixing plants deliver precision, durability, and cost-effective performance, keeping your project running smoothly and efficiently from start to finish.
The stationary concrete plant is divided into two forms: skip hopper stationary concrete batching plant and belt conveyor stationary concrete batching plant.
| skip hopper stationary concrete batching plant | ||||
| Model | HZS25 | HZS35 | HZS50 | HZS75 |
| Capacity | 25m3/h | 35m3/h | 50m3/h | 75m3/h |
| Mixing system | Twin shaft concrete mixer | |||
| Aggregate feeder | Bucket (Skip hopper) | |||
| Discharging height | 1500-3800mm | 3800mm | 3800mm | 3800mm |
| After-sale service | Erection & commissioning, operator training | |||
| Warranty | 12 months after erection | |||
| Concrete mixer | JS500 | JS750 | JS1000 | JS1500 |
| Discharging volume | 500L | 750L | 1000L | 1500L |
| Charging volume | 800L | 1200L | 1600L | 2400L |
| Mixing circle | 72s | |||
| Max. mixing size | 80/60mm | |||
| Aggregate batching machine | PLD800 | PLD1200 | PLD1600 | PLD2400 |
| Storage bins quantity | 2 or 3 or 4 sorts | 3 or 4 sorts | 3 or 4 sorts | 3 or 4 sorts |
| Aggregate scale hopper | 800L | 1200L | 1600L | 2400L |
| Weighing system | Water, Cement, Additive | |||
| Weighing precision | ±1% | |||
| Air system | Air compressor, etc | |||
| Control system type | Computer auto-control module (PLC can be optional item) | |||
| belt conveyor stationary concrete batching plant | ||||
| Model | HZS60 | HZS90 | HZS120 | HZS150 |
| Capacity | 60m3/h | 90m3/h | 120m3/h | 180m3/h |
| Mixing system | Twin shaft concrete mixer | |||
| Aggregate feeder | Belt conveyor | |||
| Discharging height | 3800mm | 3800mm | 3900mm | 4000mm |
| After-sale service | Erection & commissioning, operator training | |||
| Warranty | 12 months after erection | |||
| Concrete mixer | JS1000 | JS1500 | JS2000 | JS3000 |
| Discharging volume | 1000L | 1500L | 2000L | 3000L |
| Charging volume | 1500L | 2250L | 3000L | 4500L |
| Mixing circle | 72s | |||
| Max. mixing size | 80/60mm | |||
| Aggregate batching machine | PLD1600 | PLD2400 | PLD3200 | PLD4800 |
| Storage bins quantity | 2 or 3 or 4 sorts | 3 or 4 sorts | 3 or 4 sorts | 3 or 4 sorts |
| Aggregate scale hopper | 1600L | 2400L | 3200L | 4800L |
| Weighing system | Water, Cement, Additive | |||
| Weighing precision | ±1% | |||
| Air system | Air compressor, etc | |||
| Control system type | Computer auto-control module (PLC can be optional item) | |||
Main Models: HZS25 HZS35 HZS50 HZS75
skip hopper concrete mixing station adopts vertical bucket elevator to load materials, which occupies a small area and is suitable for narrow areas.
It has a compact structure and relatively low investment cost, and can be flexibly placed according to the actual situation on site. It Can Discharge Materials In Multiple Directionsand is often used in small and medium-sized projects, such as rural construction and other small projects.
It is suitable for projects with short construction period and small concrete demand, such as self-built houses in rural areas and small municipal projects.
In mountainous projects with complex terrain and difficulty in laying long-distance belts, bucket-lift mixing plants have more advantages.
When the customer has a limited budget and a small site, a skip hopper concrete mixing plant is an ideal choice, but its production capacity limitation must be considered.
Main Models: HZS60 HZS90 HZS120 HZS180
belt conveyor concrete mixing station uses a belt conveyor to load materials, which has Stable Concrete Transportation, Precise Materials Batching and high loading efficiency and relatively simple maintenance.High Degree Of Automation, And Suitability For Large-Scale Production. Thus It Has Large Land Occupation.
It is suitable for large-scale projects and continuous operation needs, such as commercial concrete stations, and can ensure continuous supply of concrete. For customers who pursue efficient and continuous production, the belt conveyor concrete mixing station is very suitable.
Main Models: YHZS25 YHZS35 YHZS50 YHZS75
Mobile concrete mixing plant is a highly integrated concrete production equipment, which integrates material storage, weighing, conveying, mixing, unloading and automatic control system into one trailer unit. portable system designed to mix and produce concrete directly on or near the construction site.
Unlike stationary plants, mobile batching plants can be easily relocated, can be moved to any concrete operation site at any time. It does not require a concrete foundation and is quick to install. It can be put into production within 8 hours. It is economical and efficient, requires low investment, and has quick results.
Main Models: MHZS60 MHZS90 MHZS120 MHZS180
foundation-free mixing plant is a modularized mobile mixing plant, is the third-generation modular intelligent equipment, adopting military-grade dynamic balancing technology, which does not require traditional concrete foundation construction, and is supported by the steel structure frame as a whole to realize quick installation and flexible transfer.
Just like “Transformer”, it only takes 6 hours to complete the installation of the whole plant, and it can be put into operation on the same day of arrival!
Concrete mixing plants are mainly composed of five major systems, including a concrete mixer, a material weighing system, a material conveying system, a material storage system, and a control system, as well as other ancillary facilities.
The aggregate batching system of a concrete batching plant accurately measures and distributes aggregates such as sand, gravel, and stone. It includes storage bins(2 to 5 bins options), weighing units, and conveyors. The system uses either cumulative or separate weighing methods to ensure precise material proportions, contributing to consistent and high-quality concrete production.
1.Hopper cumulative weighing: PLD800-1600 suitable for HZS25-HZS50
2.Belt cumulative weighing: PLD1600-2400 suitable for HZS50-HZS90
3.Independent weighing: PLD1600-4800 suitable for HZS90-HZS180
Based on the aggregate conveying method, these batch plants are classified into two types: hopper-type and belt-type batching plants.
1. Skip hopper-type stationary batching plants, designed for compact sites and moderate production needs.
Capacity 1- 3m³, wear-resistant bucket, long service life, reduce the frequency of equipment replacement.
Fast lifting speed, can quickly transport aggregates to the mixer, improve production efficiency.
2. belt-type stationary concrete plants for larger-scale projects requiring higher efficiency and continuous material flow.
The belt width is 650-1200mm. There are flat belts, herringbone belts, and bucket belts. Different styles of conveyor belts are equipped according to different construction site environments. The conveying capacity is strong and can meet the high production requirements of large-scale mixing plants.
The anti-deviation design ensures stable operation of the belt, reduces maintenance frequency, and reduces maintenance costs.
This system consists of a twin-shaft or planetary mixer, ensuring uniform and high-quality concrete mixing. It provides strong mixing performance, suitable for various concrete grades.
JS Twin shaft mixer
Double-shaft forced mixing and all-round mixing blades ensure that the concrete is mixed evenly without dead corners.
The liner and blades are made of high-chromium alloy, which has strong wear resistance, long service life and reduced maintenance costs.
The aggregate weighing system is a key part of the mixing plant.
The accuracy directly affects the quality of concrete
Responsible for accurately measuring the amount of raw materials such as cement, aggregates, and water.
Usually composed of electronic scales, sensors, and controllers to ensure the accuracy of concrete proportions.
Features automated PLC-based system for easy operation, monitoring, and troubleshooting, enhancing plant efficiency and reducing human error.
Power panel and switches,Collective control terminals
German Siemens PLC control system and Ouli vibration motor
Automatically control the production process of the mixing plant, including proportion setting, weighing, mixing, etc. Improve production efficiency and reduce manual intervention.
Vertical cement silo and horizontal cement silo
Including cement silos, aggregate silos, etc., used to store raw materials such as sand, stone, and cement.
Design capacity and quantity according to production needs to ensure the stability of raw material supply.
Xinyu Concrete Batching Plant use internationally renowned brands for the core components of the concrete mixing station:
1. The electrical components of the control cabinet are from Schneider of Germany, the PLC is from Siemens of Germany, and the computer is from Dell
2. The motor is from Siemens of Germany/JAC
3. The batching machine uses the vibration motor of OLI of Italy
4. The weighing system uses METTLER TOLEDO sensor, which is accurate in measurement, and the pneumatic components are from AirTac of Taiwan
5. The mixing host uses the Italian Sicoma host
XINYU understands that purchasing equipment is just the beginning. To ensure smooth operation, XINYU provides:
①Solution design: After clarifying customer needs, our engineers will design a unique solution diagram for customers
②Local installation team: Experienced technicians are responsible for on-site equipment installation to ensure correct settings and normal functions.
③After-sales support: Our local support team can promptly resolve any maintenance or operation issues, minimize downtime and improve efficiency.
This kind of service guarantees the smooth progress of construction projects and reduces the potential losses caused by equipment failures.
Customer Comments
Many construction companies have benefited from the use of Xinyu concrete batching plants.
A well-known local construction company in Romania bought our HZS60 Concrete Batch Plant, Construction Project Manager said: “Since using the Xinyu batching plant, our project efficiency has increased by 30% and the quality of concrete has also been significantly improved.The fully automated control system allows for almost zero operator error, and the energy consumption is 18% lower than similar products. It has become an indispensable part of our construction process.Even in the cold winter in Romania, the equipment still runs stably – this is definitely the industry benchmark.”
Warehouse with stocked equipment can meet customers’ immediate needs and ensure that customers can receive the required equipment quickly, thus reducing waiting time and transportation costs.
As the core link of modern building industrialization, the xinyu factory workshop is highly efficient, environmentally friendly and quality-controlled.
Industrialized production efficiency, full-process automated control, intensive resource management: dynamic monitoring of raw material inventory is achieved through the ERP system, and the comprehensive utilization rate of equipment is over 85%.
Green production technology innovation, intelligent upgrade potential, digital twin application: preventive maintenance of equipment is achieved through BIM modeling, and downtime is reduced by 60%.
Precise delivery builds extraordinary
24-hour intelligent production scheduling system, production starts as soon as the order is confirmed
Quality assurance, 12 indicators must be inspected before leaving the factory, and the compliance rate is 100%
Smart logistics center, ERP cloud platform: real-time viewing of production progress and transportation track
Environmental protection pioneer commitment, green passage guarantee
On-time delivery, safe delivery, clean delivery
Choosing us means choosing: worry-free × time-saving × cost-saving
We have offices in various countries and participate in exhibitions to provide you with the best service. Our engineers provide you with the most professional technical support, and our local agents provide you with the most suitable solutions for the construction conditions in your country.
Xinyu participated in the global high-end comprehensive exhibition, covering multiple fields such as construction machinery, mining equipment, industrial tools and accessories, such as concrete mixing plants, self-loading concrete mixer trucks, concrete pumps etc. After sufficient preparation, Xinyu’s high-performance concrete production equipment became a highlight of the exhibition. Face-to-face consultation with engineers. Bring drawings to site for customized solutions, which received widespread attention and praise from global customers.
Concrete mixing plants are commonly used in the following scenarios:
Large-scale projects: such as bridges, water conservancy projects, power projects, etc.
Centralized construction: suitable for projects with concentrated construction sites, long construction period and large engineering volumes.
Commodity concrete supply: provide pre-mixed concrete for construction sites to reduce pollution and resource waste from on-site mixing
With the development of municipal construction, Concrete mixing station due to its high degree of mechanization and automation, the productivity is high, the mixing station that adopts centralized mixing and provides commercial concrete has great advantages, so it has been rapidly developed, and has created conditions for promoting concrete pumping construction and realizing the joint operation of mixing, conveying and pouring machinery.
Briefly, measure materials such as aggregates, cement, water and additives, mix them in an accurate proportion to produce high-quality concrete, and then transport the final mixture to the construction site by means of the conveying system.
Step1: Feed Aggregates
Transport aggregates such as sand, crushed stone via a conveyor belt or hopper to a precision metering device, where they are accurately measured based on a preset proportion before being directed to the mixer.
Step 2: Add Filler
Deliver filler such as cement or fly ash to the filler metering unit by screw conveyor or pneumatic conveying system, and then add it to the mixer after accurate metering.
Step 3: Feed Water and Additives
The water/additive feed system delivers water and additives (such as water reducers and retarders) as appropriate to the mixer, in accordance with the performance requirements of the concrete.
Step 4: Mix
Upon activation of the mixing system, the rotation of the mixing blades thoroughly mixes aggregates, cement, water, and additives to form homogeneous concrete.
Step 5: Transport and Pour
After mixing is completed, finished concrete will be sent to the pouring site for construction by a delivery pump or mixer trucks.
Step 6: Clean and Maintain
After each production, clean and maintain the portable batching plant to ensure it remains clean and in optimal condition, thereby priming it for subsequent production.
1.1 Site selection principles
Close to the use of sales: commercial concrete mixing plant should be close to the use of commodity sales, and give full consideration to the proximity of the origin of key raw materials. General service radius of 50-100 kilometers to reduce transportation costs.
Convenient transportation: the site should have better road transportation conditions, the road surface has sufficient width, height and carrying capacity, reduce the frequency of congestion and route drainage engineering obstacles and other impact on the transport vehicle.
Power and water security: the site should be close to high-voltage power supply, convenient power distribution standards, and close to the water source, to ensure that there is sufficient production of tap water.
Sufficient site: the site should have sufficient office space to adapt to the current stage and future development needs.
Topographic leveling: the topography of the factory site should be leveled to reduce the cost of site leveling, and if there is a difference in height between the premises, it can also be effectively utilized, and consider the drainage problem in case of inclement weather.
2.1 Budget overview
According to the budget program of the mixing plant construction project, the total investment amount generally needs to consider the following aspects:
Land acquisition costs, construction costs, equipment procurement costs, raw material procurement costs, labor costs, other miscellaneous costs etc.
2.2 Project Size
Land area: about 2,000 square meters to more than 20,000 square meters ranging, according to the actual demand to determine.
Construction content: including storage silo, office building, living room, etc.
Production capacity: annual output of more than 300,000 cubic meters, according to the equipment configuration and market demand.
3.1 Mixing system configuration
Configure the mixing system and feeding and batching system according to the duration of the project, the total amount of concrete, the daily concrete consumption and other indicators, in order to meet the maximum daily concrete production.
One production line can be set up for general projects, and two production lines should be set up for larger and important projects, arranged side by side and symmetrically, so as to ensure uninterrupted supply of concrete.
3.2 Equipment selection
Mixer: according to the characteristics of soil mixing and mortar consistency to choose the right type of mixer, such as self-falling mixer or mandatory mixer.
Batching system: make sure the batching system is accurate and efficient to meet the production demand.
Conveying equipment: choose suitable conveying pump or transportation tanker to meet the conveying distance and height and the supply of concrete.
4.1 Installation process
Installation of the main body of the mixing plant: including the lifting and connection of the beam of the mixing layer, mixing main machine and weighing layer.
Installation of conveying equipment: such as belt conveyor, screw conveyor, etc., to ensure smooth and accurate conveying.
Installation of electric and control system: ensure the circuit connection is correct, safe and reliable.
Installation of auxiliary facilities: such as pool, cement silo, dust collector, etc., to ensure smooth production.
4.2 Precautions for use
Inspection before starting: carefully check the circuit and various meters, as well as the working status of key components.
Licensed to work: the operator must be licensed to work and strictly abide by the post regulations.
Safe operation: safety measures must be taken when the hopper is lifted, the hopper pit is cleaned, the mixing pot is repaired and other operations are carried out.
Wastewater disposal: After the task is finished, pour the wastewater into the designated sedimentation pool, and strictly prohibit arbitrary discharge.
5.1 Time schedule
Preparation stage: including site selection, budget, design, etc., takes about 1-2 months.
Construction phase: including civil construction, equipment installation, etc., takes about 3-6 months.
Commissioning stage: equipment commissioning and trial production, takes about 1 month.
5.2 Manpower Requirements
Manpower requirement: including project management team, construction team, equipment installers, operators, etc. The specific number of people will be determined according to the project scale.
Environmental protection requirements: Strictly comply with environmental protection regulations and equip with necessary environmental protection facilities, such as dust collector and waste water treatment pool.
Safe production: Strengthen safe production management to ensure the safety of personnel and equipment.
Quality control: establish a perfect quality management system to ensure that the quality of concrete meets the standard requirements.
7.1 Daily maintenance
Regularly clean, lubricate and inspect the equipment to ensure normal operation.
Replace worn parts in time to prevent equipment failure.
7.2 Regular Inspection
Carry out a comprehensive inspection and maintenance of the mixing plant, including the electrical system, mechanical system and conveying system.
Formulate a maintenance plan based on the inspection results and repair any problems found in a timely manner.
7.3 Personnel training
Regularly train operators to improve their operation skills and safety awareness.
Strengthen communication and cooperation with equipment suppliers to keep abreast of equipment updates and technological progress.
Effective maintenance of stationary batching plants includes:
Regular Inspection: Conduct periodic checks on various systems, including electrical, mixing, and feeding systems, to detect and address issues early.
Cleanliness: Ensure that both the equipment and surrounding areas are kept clean, with particular attention to the mixer interior and discharge ports.
Lubrication: Regularly lubricate rotating parts, bearings, and other components to maintain smooth operation.
Anti-freezing Measures: In colder regions, take precautions to prevent freezing of water pipes, tanks, and other sensitive parts.
Spare Parts Management: Keep essential spare parts in stock to enable quick replacements, reducing downtime and ensuring efficient plant operation.
Xinyu offers customized eco-friendly concrete batching plant services tailored to meet the specific environmental goals of customers in their construction projects.
Consultation: We begin with a consultation to understand your environmental objectives and project requirements.
Custom Design: The batching plant is designed to be as eco-friendly as possible, incorporating energy-efficient practices, water recycling, dust control, and environmentally friendly materials.
Emission Control: Xinyu integrates systems to reduce dust, noise, and pollution, ensuring the plant complies with stringent environmental regulations.
Water Management: The plant design includes options for water reuse and rainwater harvesting to minimize water consumption.
Energy Efficiency: We aim to reduce energy use through automation and intelligent management systems, making the plant as energy-efficient as possible.
Training: Xinyu provides training for your staff on eco-friendly plant operation and offers continuous support to maintain environmental standards.
Certification Assistance: Our team helps secure environmental certifications, enhancing your project’s appeal and regulatory compliance.
