Concrete Batching plant is the core equipment of modern construction industry, which consists of material storage, conveying, weighing, mixing and control system. Through the automated system, cement, aggregate (sand and gravel), water and admixtures are precisely mixed in proportion to efficiently produce concrete that meets the needs of construction projects.
Xinyu Machine specializes in the production of concrete mixing plants, which are divided into fixed, mobile and foundation-free plants. Today we will mainly introduce you to mobile concrete mixing plants. If you are interested in this, please read on!
A mobile concrete batching plant is a compact, portable system designed to mix and produce concrete directly on or near the construction site. Unlike stationary plants, mobile batching plants can be easily relocated, set up quickly, and offer the flexibility required by projects with varying locations or short timelines.
There are four main types of mobile concrete mixing plants: standard mobile concrete mixing plants, simple mobile concrete mixing plants, hydraulic lifting mobile concrete mixing plants and small mobile concrete mixing plants.
| Mobile Concrete Batching Plant | |||||
| Model | YHZS25-30 | YHZS35-40 | YHZS50-60 | YHZS75-85 | YHZS90-100 |
| Capacity | 25-30m3/h | 35-40m3/h | 50-60m3/h | 75-85m3/h | 90-100m3/h |
| Mixing system | Twin shaft concrete mixer | ||||
| Aggregate feeder | Belt conveyor | ||||
| After-sale service | Erection & commissioning, operator training | ||||
| Warranty | 12 months after erection | ||||
| Concrete mixer | JS500 | JS750 | JS1000 | JS1500 | JS2000 |
| Discharging volume | 500L | 750L | 1000L | 1500L | 2000L |
| Mixing circle | 72s | ||||
| Max. mixing size | 80/60mm | ||||
| Aggregate Bins | 4x4m3 | 4x5m3 | 4x6m3 | 4x7m3 | 4x8m3 |
| Weighing system | Water, Cement, Additive | ||||
| Control System | SIEMNS PLC+PC | ||||
| Weighing precision | ±1% | ||||
| Air system | Air compressor, etc | ||||
| Control system type | Computer auto-control module (PLC can be optional item) | ||||
Main Models: YHZS25 YHZS35 YHZS50 YHZS75
Definition
A mobile concrete mixing plant is a highly integrated concrete production equipment that integrates material storage, weighing, conveying, mixing, unloading and a fully automatic control system in a trailer unit. This design allows the entire mixing plant to be easily moved from one construction site to another, greatly improving the flexibility and efficiency of construction. Mobile concrete mixing plants are usually towed by trailer trucks, such as mobile concrete mixing plants connected to a tractor by a towing pin.
Main models
YHZS series: YHZS25, YHZS35, YHZS50, YHZS75, etc. These models are suitable for engineering needs of different scales.
PLD series: PLD1200-2 bins/4 bins, PLD1600-2 bins/4 bins are suitable for concrete production that requires a variety of aggregate ratios.
Performance
material storage, weighing system, conveying system, mixing system, unloading system, and fully automatic control system.
Advantages and Disadvantages
Advantages: convenient transportation, flexible transfer, easy disassembly and assembly, and no need to dig foundations, etc.
Disadvantages: small batching hopper capacity and limited production of multi-aggregate concrete.
Application scenarios
temporary projects, construction in remote areas, construction on multiple construction sites,etc.
Main Models: BYHZS25, BYHZS35, BYHZS50
Definition
A simple mobile concrete mixing plant is a lightweight and flexible concrete production equipment that can be quickly deployed and moved by adding tires or using a flatbed truck for transportation. This type of mixing plant is suitable for towing by a small tractor, and can even be transported directly by a flatbed truck without tires. It is particularly suitable for temporary projects or small construction projects.
Main models
BYHZS series: BYHZS25, BYHZS35, BYHZS50, suitable for small projects or temporary construction.
PLD series: PLD800/1200-3 bin, suitable for concrete production with various aggregate ratios.
Combination use: can be used in combination with a drag pump, or can be fixed by digging a foundation, suitable for transportation by mixing tank trucks.
Performance
material storage, weighing system, conveying system, mixing system, unloading system, simple control system.
Advantages and Disadvantages
Advantages: convenient transportation, flexible transfer, combined use with trailer pump, low cost, etc.
Disadvantages: low outriggers, limited transportation by mixing tank trucks, small capacity, etc.
Application scenarios
small projects, temporary construction, transfer between multiple construction sites, combined use with trailer pumps, etc.
Main Models: YYHZS25 YYHZS35 YYHZS50 YYHZS75
Definition
The hydraulic lifting mobile concrete mixing plant is a patented product independently developed by Zhengzhou Youke Industrial Equipment Co., Ltd., which is specially designed to meet the needs of rapid transfer of large mixing plants. Its core features are the integrated hydraulic lifting system, transportation by tractor, and equipped with lifting hydraulic legs to achieve rapid deployment and stable operation.
Structural composition
traction unit, hydraulic lifting system, modular fuselage.
Main models
YYHZS series: 60, 75, 80, 90, 120, 180 (1m3, 1.5m3, 2m3, 3m3 main machine)
YHZS25 (25m³/h), YYHZS35 (35m³/h), YYHZS50 (50m³/h) – suitable for small and medium-sized projects.
YYHZS120 (120m³/h), YYHZS180 (180m³/h) – specially designed for large infrastructure projects, supporting high-intensity continuous production.
PLD series multi-bin, large-capacity batching machine: PLD1200-3 bin, PLD1600-3 bin, PLD2400-3 bin.
Performance
Basic performance: material storage, precise weighing, efficient transportation, and powerful mixing.
Innovative functions: hydraulic lifting legs, horizontal cement silo, fully automatic belt linkage, and control system.
Advantages and Disadvantages
Advantages: efficient production, flexible adaptation, large capacity, stable structure.
Disadvantages: ① Terrain requirements (need to work on flat ground, additional reinforcement of outriggers is required when the slope is greater than 5°)
② Transportation cost (hydraulic lifting mobile concrete mixing plant, used for transportation by a variety of tractors, transportation costs are greatly reduced, reducing investment)
Application scenarios
large-scale infrastructure projects, centralized material supply scenarios, and construction in special terrains.
Quick deployment process
Tow to the designated location, unfold the hydraulic legs and level.
Start the belt conveyor and the mixing host platform hydraulic system, automatically lift to a height of 3.8 meters suitable for concrete tank truck unloading, and stop automatically.
Set the ratio parameters through the fully automatic control cabinet control panel. The fully automatic control system can realize manual and automatic integrated operation. It is equipped with Lenovo computers, Epson printers, Siemens PLCs, Schneider Electric components, monitoring systems, remote operation and other advanced technologies. It is easy to operate and can be put into production within 30 minutes.
Adaptive transportation mode: directly transported by engineering vehicles (such as mixing tank trucks), or combined with trailer pumps to achieve long-distance pumping. Transport to construction sites with different needs!
Main Models: YMHZS60 YMHZS90 YMHZS120 YMHZS180
Core features
JZM drum mixer, mobile design, and multiple application scenarios.Definition: YMHZS series small mobile concrete mixing station is an integrated and modular production equipment, with JZM series friction drum mixer as the core host, and has the characteristics of flexible movement and fast disassembly and assembly.
Main models
JZM series mixers are small mobile stations adapted to different production requirements, including JZM350, JZM500 and JZM750.
Performance
material storage, weighing, conveying, mixing, control
Advantages and Disadvantages
Advantages: convenient transportation, flexible assembly and disassembly, low energy consumption, high environmental protection.
Disadvantages: limited production, regular maintenance required, low aggregate adaptability (maximum particle size 80mm).
Application scenarios
Suitable for small and medium-sized construction sites, road and bridge projects and temporary projects, especially suitable for urban areas that are sensitive to noise.
Concrete mixing plants are mainly composed of five major systems, including a concrete mixer, a material weighing system, a material conveying system, a material storage system, and a control system, as well as other ancillary facilities.
The aggregate batching system of a concrete batching plant accurately measures and distributes aggregates such as sand, gravel, and stone. It includes storage bins(2 to 5 bins options), weighing units, and conveyors. The system uses either cumulative or separate weighing methods to ensure precise material proportions, contributing to consistent and high-quality concrete production.
1.Hopper cumulative weighing: PLD800-1600 suitable for HZS25-HZS50
2.Belt cumulative weighing: PLD1600-2400 suitable for HZS50-HZS90
3.Independent weighing: PLD1600-4800 suitable for HZS90-HZS180
Based on the aggregate conveying method, these batch plants are classified into two types: hopper-type and belt-type batching plants.
1. Skip hopper-type stationary batching plants, designed for compact sites and moderate production needs.
Capacity 1- 3m³, wear-resistant bucket, long service life, reduce the frequency of equipment replacement.
Fast lifting speed, can quickly transport aggregates to the mixer, improve production efficiency.
2. belt-type stationary concrete plants for larger-scale projects requiring higher efficiency and continuous material flow.
The belt width is 650-1200mm. There are flat belts, herringbone belts, and bucket belts. Different styles of conveyor belts are equipped according to different construction site environments. The conveying capacity is strong and can meet the high production requirements of large-scale mixing plants.
The anti-deviation design ensures stable operation of the belt, reduces maintenance frequency, and reduces maintenance costs.
This system consists of a twin-shaft or planetary mixer, ensuring uniform and high-quality concrete mixing. It provides strong mixing performance, suitable for various concrete grades.
JS Twin shaft mixer
Double-shaft forced mixing and all-round mixing blades ensure that the concrete is mixed evenly without dead corners.
The liner and blades are made of high-chromium alloy, which has strong wear resistance, long service life and reduced maintenance costs.
The aggregate weighing system is a key part of the mixing plant.
The accuracy directly affects the quality of concrete
Responsible for accurately measuring the amount of raw materials such as cement, aggregates, and water.
Usually composed of electronic scales, sensors, and controllers to ensure the accuracy of concrete proportions.
Features automated PLC-based system for easy operation, monitoring, and troubleshooting, enhancing plant efficiency and reducing human error.
Power panel and switches,Collective control terminals
German Siemens PLC control system and Ouli vibration motor
Automatically control the production process of the mixing plant, including proportion setting, weighing, mixing, etc. Improve production efficiency and reduce manual intervention.
Vertical cement silo and horizontal cement silo
Including cement silos, aggregate silos, etc., used to store raw materials such as sand, stone, and cement.
Design capacity and quantity according to production needs to ensure the stability of raw material supply.
Xinyu Concrete Batching Plant use internationally renowned brands for the core components of the concrete mixing station:
1. The electrical components of the control cabinet are from Schneider of Germany, the PLC is from Siemens of Germany, and the computer is from Dell
2. The motor is from Siemens of Germany/JAC
3. The batching machine uses the vibration motor of OLI of Italy
4. The weighing system uses METTLER TOLEDO sensor, which is accurate in measurement, and the pneumatic components are from AirTac of Taiwan
5. The mixing host uses the Italian Sicoma host
XINYU understands that purchasing equipment is just the beginning. To ensure smooth operation, XINYU provides:
①Solution design: After clarifying customer needs, our engineers will design a unique solution diagram for customers
②Local installation team: Experienced technicians are responsible for on-site equipment installation to ensure correct settings and normal functions.
③After-sales support: Our local support team can promptly resolve any maintenance or operation issues, minimize downtime and improve efficiency.
This kind of service guarantees the smooth progress of construction projects and reduces the potential losses caused by equipment failures.
Customer Comments
Many construction companies have benefited from the use of Xinyu concrete batching plants.
A well-known local construction company in Romania bought our HZS60 Concrete Batch Plant, Construction Project Manager said: “Since using the Xinyu batching plant, our project efficiency has increased by 30% and the quality of concrete has also been significantly improved.The fully automated control system allows for almost zero operator error, and the energy consumption is 18% lower than similar products. It has become an indispensable part of our construction process.Even in the cold winter in Romania, the equipment still runs stably – this is definitely the industry benchmark.”
Warehouse with stocked equipment can meet customers’ immediate needs and ensure that customers can receive the required equipment quickly, thus reducing waiting time and transportation costs.
As the core link of modern building industrialization, the xinyu factory workshop is highly efficient, environmentally friendly and quality-controlled.
Industrialized production efficiency, full-process automated control, intensive resource management: dynamic monitoring of raw material inventory is achieved through the ERP system, and the comprehensive utilization rate of equipment is over 85%.
Green production technology innovation, intelligent upgrade potential, digital twin application: preventive maintenance of equipment is achieved through BIM modeling, and downtime is reduced by 60%.
Precise delivery builds extraordinary
24-hour intelligent production scheduling system, production starts as soon as the order is confirmed
Quality assurance, 12 indicators must be inspected before leaving the factory, and the compliance rate is 100%
Smart logistics center, ERP cloud platform: real-time viewing of production progress and transportation track
Environmental protection pioneer commitment, green passage guarantee
On-time delivery, safe delivery, clean delivery
Choosing us means choosing: worry-free × time-saving × cost-saving
We have offices in various countries and participate in exhibitions to provide you with the best service. Our engineers provide you with the most professional technical support, and our local agents provide you with the most suitable solutions for the construction conditions in your country.
Xinyu participated in the global high-end comprehensive exhibition, covering multiple fields such as construction machinery, mining equipment, industrial tools and accessories, such as concrete mixing plants, self-loading concrete mixer trucks, concrete pumps etc. After sufficient preparation, Xinyu’s high-performance concrete production equipment became a highlight of the exhibition. Face-to-face consultation with engineers. Bring drawings to site for customized solutions, which received widespread attention and praise from global customers.
Concrete mixing plants are commonly used in the following scenarios:
Large-scale projects: such as bridges, water conservancy projects, power projects, etc.
Centralized construction: suitable for projects with concentrated construction sites, long construction period and large engineering volumes.
Commodity concrete supply: provide pre-mixed concrete for construction sites to reduce pollution and resource waste from on-site mixing
With the development of municipal construction, Concrete mixing station due to its high degree of mechanization and automation, the productivity is high, the mixing station that adopts centralized mixing and provides commercial concrete has great advantages, so it has been rapidly developed, and has created conditions for promoting concrete pumping construction and realizing the joint operation of mixing, conveying and pouring machinery.
Briefly, measure materials such as aggregates, cement, water and additives, mix them in an accurate proportion to produce high-quality concrete, and then transport the final mixture to the construction site by means of the conveying system.
Step1: Feed Aggregates
Transport aggregates such as sand, crushed stone via a conveyor belt or hopper to a precision metering device, where they are accurately measured based on a preset proportion before being directed to the mixer.
Step 2: Add Filler
Deliver filler such as cement or fly ash to the filler metering unit by screw conveyor or pneumatic conveying system, and then add it to the mixer after accurate metering.
Step 3: Feed Water and Additives
The water/additive feed system delivers water and additives (such as water reducers and retarders) as appropriate to the mixer, in accordance with the performance requirements of the concrete.
Step 4: Mix
Upon activation of the mixing system, the rotation of the mixing blades thoroughly mixes aggregates, cement, water, and additives to form homogeneous concrete.
Step 5: Transport and Pour
After mixing is completed, finished concrete will be sent to the pouring site for construction by a delivery pump or mixer trucks.
Step 6: Clean and Maintain
After each production, clean and maintain the portable batching plant to ensure it remains clean and in optimal condition, thereby priming it for subsequent production.
1.1 Site selection principles
Close to the use of sales: commercial concrete mixing plant should be close to the use of commodity sales, and give full consideration to the proximity of the origin of key raw materials. General service radius of 50-100 kilometers to reduce transportation costs.
Convenient transportation: the site should have better road transportation conditions, the road surface has sufficient width, height and carrying capacity, reduce the frequency of congestion and route drainage engineering obstacles and other impact on the transport vehicle.
Power and water security: the site should be close to high-voltage power supply, convenient power distribution standards, and close to the water source, to ensure that there is sufficient production of tap water.
Sufficient site: the site should have sufficient office space to adapt to the current stage and future development needs.
Topographic leveling: the topography of the factory site should be leveled to reduce the cost of site leveling, and if there is a difference in height between the premises, it can also be effectively utilized, and consider the drainage problem in case of inclement weather.
2.1 Budget overview
According to the budget program of the mixing plant construction project, the total investment amount generally needs to consider the following aspects:
Land acquisition costs, construction costs, equipment procurement costs, raw material procurement costs, labor costs, other miscellaneous costs etc.
2.2 Project Size
Land area: about 2,000 square meters to more than 20,000 square meters ranging, according to the actual demand to determine.
Construction content: including storage silo, office building, living room, etc.
Production capacity: annual output of more than 300,000 cubic meters, according to the equipment configuration and market demand.
3.1 Mixing system configuration
Configure the mixing system and feeding and batching system according to the duration of the project, the total amount of concrete, the daily concrete consumption and other indicators, in order to meet the maximum daily concrete production.
One production line can be set up for general projects, and two production lines should be set up for larger and important projects, arranged side by side and symmetrically, so as to ensure uninterrupted supply of concrete.
3.2 Equipment selection
Mixer: according to the characteristics of soil mixing and mortar consistency to choose the right type of mixer, such as self-falling mixer or mandatory mixer.
Batching system: make sure the batching system is accurate and efficient to meet the production demand.
Conveying equipment: choose suitable conveying pump or transportation tanker to meet the conveying distance and height and the supply of concrete.
4.1 Installation process
Installation of the main body of the mixing plant: including the lifting and connection of the beam of the mixing layer, mixing main machine and weighing layer.
Installation of conveying equipment: such as belt conveyor, screw conveyor, etc., to ensure smooth and accurate conveying.
Installation of electric and control system: ensure the circuit connection is correct, safe and reliable.
Installation of auxiliary facilities: such as pool, cement silo, dust collector, etc., to ensure smooth production.
4.2 Precautions for use
Inspection before starting: carefully check the circuit and various meters, as well as the working status of key components.
Licensed to work: the operator must be licensed to work and strictly abide by the post regulations.
Safe operation: safety measures must be taken when the hopper is lifted, the hopper pit is cleaned, the mixing pot is repaired and other operations are carried out.
Wastewater disposal: After the task is finished, pour the wastewater into the designated sedimentation pool, and strictly prohibit arbitrary discharge.
5.1 Time schedule
Preparation stage: including site selection, budget, design, etc., takes about 1-2 months.
Construction phase: including civil construction, equipment installation, etc., takes about 3-6 months.
Commissioning stage: equipment commissioning and trial production, takes about 1 month.
5.2 Manpower Requirements
Manpower requirement: including project management team, construction team, equipment installers, operators, etc. The specific number of people will be determined according to the project scale.
Environmental protection requirements: Strictly comply with environmental protection regulations and equip with necessary environmental protection facilities, such as dust collector and waste water treatment pool.
Safe production: Strengthen safe production management to ensure the safety of personnel and equipment.
Quality control: establish a perfect quality management system to ensure that the quality of concrete meets the standard requirements.
7.1 Daily maintenance
Regularly clean, lubricate and inspect the equipment to ensure normal operation.
Replace worn parts in time to prevent equipment failure.
7.2 Regular Inspection
Carry out a comprehensive inspection and maintenance of the mixing plant, including the electrical system, mechanical system and conveying system.
Formulate a maintenance plan based on the inspection results and repair any problems found in a timely manner.
7.3 Personnel training
Regularly train operators to improve their operation skills and safety awareness.
Strengthen communication and cooperation with equipment suppliers to keep abreast of equipment updates and technological progress.
Effective maintenance of stationary batching plants includes:
Regular Inspection: Conduct periodic checks on various systems, including electrical, mixing, and feeding systems, to detect and address issues early.
Cleanliness: Ensure that both the equipment and surrounding areas are kept clean, with particular attention to the mixer interior and discharge ports.
Lubrication: Regularly lubricate rotating parts, bearings, and other components to maintain smooth operation.
Anti-freezing Measures: In colder regions, take precautions to prevent freezing of water pipes, tanks, and other sensitive parts.
Spare Parts Management: Keep essential spare parts in stock to enable quick replacements, reducing downtime and ensuring efficient plant operation.
Xinyu offers customized eco-friendly concrete batching plant services tailored to meet the specific environmental goals of customers in their construction projects.
Consultation: We begin with a consultation to understand your environmental objectives and project requirements.
Custom Design: The batching plant is designed to be as eco-friendly as possible, incorporating energy-efficient practices, water recycling, dust control, and environmentally friendly materials.
Emission Control: Xinyu integrates systems to reduce dust, noise, and pollution, ensuring the plant complies with stringent environmental regulations.
Water Management: The plant design includes options for water reuse and rainwater harvesting to minimize water consumption.
Energy Efficiency: We aim to reduce energy use through automation and intelligent management systems, making the plant as energy-efficient as possible.
Training: Xinyu provides training for your staff on eco-friendly plant operation and offers continuous support to maintain environmental standards.
Certification Assistance: Our team helps secure environmental certifications, enhancing your project’s appeal and regulatory compliance.
