Concrete boom pump trucks are the workhorse of modern construction, achieving highly efficient construction through their perfect collaboration with concrete mixer trucks. A boom mixer pump truck, on the other hand, is a flexible “special forces” that addresses the shortcomings of traditional models in specific scenarios, providing a highly cost-effective solution for small, decentralized construction projects.
This type of concrete boom pump is essential in high-rise buildings, bridges, and large-scale projects where manual pouring is impractical.
The boom can luff, fold and turn. And the distributing range is wide. Our concrete pump boom truck is safe, reliable, economical and durable. The chassis, power, electronic control, hydraulic pressure and pumping system of the concrete boom pump are reasonably matched.
Its boom is especially flexible and convenient for pumping. And the outrigger occupies a small space. It is easy to move the concrete pump boom truck freely.
Application: Water conservancy and hydropower, subways, bridges, large-scale infrastructure construction, high-rise buildings, foundation construction, etc.
XINYU concrete boom pump breaks away from conventional hydraulic control reversing methods by adopting advanced electronic commutation technology. This ensures an extremely fast switching response while incorporating commutation protection for safer and more reliable operation.
Structural components have been redesigned for enhanced rigidity and reduced vibration, significantly improving the overall stability of the boom pump truck. This creates a solid foundation for safe, steady, and highly efficient concrete pumping operations.
The hydraulic oil cleanliness level has been elevated from NAS9 to NAS7, greatly minimizing early-stage failures in the hydraulic system and ensuring longer service life.
By optimizing the layout of the delivery pipeline, pumping resistance is effectively reduced, comprehensively preventing potential pipe blockages during operation.
Equipped with dynamic balance technology, the boom pump maintains the hydraulic oil temperature within an optimal range during pumping, eliminating unplanned stoppages caused by overheating.
Practical and dependable on the construction site, the pump offers excellent concrete passability. With its compact body, low overall height, and lightweight design, it ensures safe and reliable performance even in confined or unilateral construction conditions.
Ideal for high-rise building projects, the XINYU concrete boom pump delivers efficiency and adaptability. For varied needs, XINYU also provides mixer pumps and trailer pumps to suit diverse construction requirements.
A concrete boom pump with mixer, commonly known as a “mixer pump truck” or “truck-mounted mixer pump,” is a functionally expanded variant of a boom pump truck.
It is based on a boom pump truck, but incorporates a concrete mixer. Its core functions are:
Self-mixing concrete (requires loading raw materials such as cement, sand, gravel, and water).
Pumping and pouring concrete.
It provides a “one-stop” process from raw material collection to concrete pouring.
It includes all the components of a boom pump truck (chassis, pumping system, boom, and outriggers), and additionally includes:
Mixing system: Typically a small drum mixer mounted at the rear or center of the vehicle.
Loading system: May include a bucket or conveyor belt to feed aggregate (sand, gravel) into the mixer.
Water and additive metering system: Provides precise control over the addition of water and other admixtures.
Raw materials such as cement, sand, and gravel, along with water, are fed into the onboard mixer through a loading system.
The mixer mixes concrete while on the road or upon arrival at the construction site.
The mixed concrete is discharged into its own hopper.
The subsequent pumping and pouring processes are identical to those of a conventional boom pump truck.
Highly integrated and self-sufficient: This eliminates the need for a separate concrete mixer truck, making it particularly suitable for remote or small construction sites where mixer trucks are difficult to access.
Reduced equipment dependency: A single unit performs both mixing and pumping, reducing equipment procurement and coordination costs.
Flexible for small-volume projects: This is highly cost-effective for projects with small concrete volumes, such as rural self-built houses, small-scale water conservancy projects, and road repairs.
Reduced concrete waste: This system can be mixed on demand, eliminating waste and slump loss during transportation of commercial concrete.
A boom pump truck, often referred to simply as a “pump truck,” is the most common and widely used concrete pumping equipment on the market today.
A boom pump truck is a vehicle that combines a concrete pump with a foldable boom. Its core functions are:
Receives ready-mixed concrete from a concrete mixer truck.
Pumps concrete under pressure.
Using its boom and a delivery pipe attached to the end, it precisely delivers concrete to the desired pouring location.
Chassis: Provides mobility and power, typically a heavy-duty truck chassis.
Pumping System: The core hydraulic system includes the main cylinder, delivery cylinder, hopper, and S-valve (or gate valve). It generates pressure to propel concrete through the pipe.
Boom System: Consists of a multi-section, foldable steel boom, whose deployment and rotation are controlled by hydraulic cylinders. A rubber hose (elephant trunk) is connected to the end of the boom to facilitate fine-tuning of pouring. Boom lengths range from over 20 meters for short booms to over 60 meters for long booms, with some even exceeding 100 meters with seven sections.
Outriggers: Deploy during operation to provide stable support for the entire equipment and prevent tipping.
The concrete mixer truck unloads premixed concrete into the pump truck’s hopper.
The pumping system begins operation. By alternating the S-valve, the two delivery cylinders alternately suck and push material, creating a continuous flow of concrete.
Concrete flows under high pressure through the boom’s delivery pipe and is discharged from the hose at the end.
The operator controls the boom’s extension, rotation, and hose movement using a remote control, precisely placing the concrete at the designated location.
Efficient and flexible: The boom can traverse obstacles and deliver concrete directly to the work surface, eliminating the need for manual intervention.
Wide pouring range: The long boom can cover a large working radius and even high-rise buildings.
High degree of automation: Remote control is a single operator, saving significant manpower.
Stable concrete quality: Using ready-mixed commercial concrete ensures guaranteed quality.
Hopper
It receives fresh concrete from the mixer truck. Daswell utilizes latest integral stamping hopper. We optimize the internal flow line of the hopper. Its suction efficiency is increased by 20%. There is non-stick material and easy to clean. For your reference, if you need mixing machine, Daswell also have various concrete mixers and mixer trucks for you.
Hydraulic pump and cylinders
These provide the power to pump concrete.
S-valve
It directs concrete flow between pumping cylinders.
The concrete pump boom is made of articulated sections, about 3 to 5 segments. It can extends 60 meters, depending on the model. Based on accurate data support, Daswell uses high-strength low-alloy steel plate for concrete boom. All materials and welds have passed 100% non-destructive testing to ensure reasonable boom structure and high reliability.
There is a hydraulic actuators for controlling the movement, such as folding, extending and rotating. The boom multi-way valve adopts German Harvey. You not only can remote control, but also emergency manual operate in emergency situations.
The wireless remote control realizes the infinitely variable speed adjustment of the boom.
Steel pipeline
It’s main pumping line. Daswell pumping pipeline is a composite double-layer wear-resistant conveying pipe with a wear resistance of 50,000 cubic meters.
Flexible end hose
It is mainly used for adjusting final placement of pipelines. The hydraulic hose joints of the concrete boom truck are made of Eaton products in the United States. It ensures the safety of the hydraulic system and no leakage.
Clamps and couplings
They are used for securing pipe connections.
This system powers the boom, pump and outrigger, ensuring smooth and controlled movement. It includes hydraulic pumps, motors, valves, and hoses.
The hydraulic hose joints of the concrete boom truck are made of Eaton products in the United States. It ensures the safety of the hydraulic system and no leakage.
There is extendable legs that stabilize the pump during operation. It can prevent tipping due to boom movement and concrete weight.
Electronic control system
We adopt German HBC ifm, easyslu controller. It realizes self-service fault detection, displays alarm prompts on the display, and quickly solves faults.
Electrically controlled hydraulic system
It utilizes electrical signals transmit signals to make the operation more accurate. We improves the reversing speed of the swing cylinder. Thus, the material has strong continuity and uniform discharge. At the same time, it has a secondary protection function – program pumping.
Main oil pump
The main oil pump adopts Rexroth, which can ensure the smooth and reliable operation of the system. With overpressure overflow function, the main pump and diesel engine can be effectively protected.
XINYU has established a wide range of influence in the global market, and customers can conveniently use our services:
Philippines Office | Peru Office | Guyana Office | Honduras Office | Malaysia Office | Tanzania Office
We have offices in various countries and participate in exhibitions to provide you with the best service.
Our engineers provide you with the most professional technical support, and our local agents provide you with the most suitable solutions for the construction conditions in your country.
XINYU understands that purchasing equipment is just the beginning. To ensure smooth operation, XINYU provides:
①Solution design: After clarifying customer needs, our engineers will design a unique solution diagram for customers
②Local installation team: Experienced technicians are responsible for on-site equipment installation to ensure correct settings and normal functions.
③After-sales support: Our local support team can promptly resolve any maintenance or operation issues, minimize downtime and improve efficiency.
Warehouse with stocked equipment can meet customers’ immediate needs and ensure that customers can receive the required equipment quickly, thus reducing waiting time and transportation costs.
Concrete Mixing Pump Safety Operation Procedures
In order to ensure the safety of concrete mixing pump operation and avoid personal or equipment accidents, the following safety operation procedures must be strictly followed.
Key points for the use of small concrete pump trucks
1. The operator of the concrete pump truck must undergo professional training before taking up the job.
2. The pumped concrete should meet the pumpability requirements of the concrete pump truck.
1. Treatment of the pumping construction workshop: When pumping fine stone, the amount of concrete in the hopper is higher than the mixing shaft to prevent air from entering the pipeline and causing vibration. When the pumping process is interrupted, the interruption time should be less than one hour, and insist on positive and negative pumping every 5-10 minutes to prevent the oil pump pipeline from being blocked due to excessive condensation of concrete discharge or collapse.
2. Post-pump treatment: After the pump is completed, carefully clean the hopper and delivery pipe. If the concrete impurities remaining in the concrete cylinder are not removed, they will be solidified on the cylinder wall. When the piston is pumped in again, the piston will be hit by the concrete on the cylinder wall, causing the piston to be partially released.
3. Vertical pump treatment: In addition, after the vertical upward pump and the pump process is interrupted, there are more s pipes blocked, and the pump cycle cannot be carried out again after starting again. Causes of pipeline blockage: When the pump stops, the concrete in the pipeline produces water under high pressure, and the water and mortar in the pipeline penetrate into the valve box and hopper through the gap. The higher the vertical pump height, the longer the downtime, the larger the gap between the wear ring and the glass plate, the worse the water retention of the concrete, and the greater the possibility of S-tube blockage. At the same time, the blockage of the delivery pipe is also related to the layout of the delivery pipe. The length ratio of the horizontal pipe to the vertical pipe is insufficient, and the ends of the concrete pump and the delivery pipe are prone to blockage.
